STG solutions for Process control: Technological Highlights

 

Due to our focus on glass industry and industrial furnaces, STG has available a pool of advantageous control software solutions for PCS7, for example:

 

BTR-Temperaturregler für regenerative Schmelzwannen  
Flexible Energy Control for gas and oil simultaneously
BTR (Furnace Temperature) control for regenerative furnaces   Flexible Energy Control for gas and oil simultaneously
is compensating for the typical temperature drop-down-and-increase with reversal operation by a self learning mathematical  temperature control algorithm. BTR control actually compares the predicted final temperature to the temperature setpoint during the reversal time period.   allows good handling of energy input port-wise . For typical deviations between total gas measurement and single gas measurements there is a flexible compensation available, using a virtual software controller to fix necessary compensation factors for left and right firing.

 

Lambda Control – taking control and compensating any ingressed air  
Electrical Power Management predictively controlling power limits
Lambda Control – taking control and compensating any ingressed air   Electrical Power Management predictively controlling power limits
Special Reversal Program Module for flexible handling of error situations and real time recording of reversal actuators  
Providing Long Time Excel Data bases
Special Reversal Program Module for flexible handling of error situations and real time recording of reversal actuators   Providing Long Time Excel Data bases
to acquire average data per each operating shift
allows fine tuning of reversal sequence to reach a short time from fire to fire in a range of only 20 sec, even for double use of oil and gas simultaneously. Shorter reversal time from fire to fire results in lower actual energy input during firing period.    

 

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